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Lock-Out / Tag-Out (LOTO) Security Procedures Training

Take employee security to the next level with effective procedures. Our training is a combination of theory and practice that will enable you to implement proven security standards in your organisation. Learn how to minimise the risk of serious accidents and improve operational efficiency by properly securing machinery and equipment.

DURATION

6 hours

LEVEL

Intermediate

FORM

Closed training with workshop elements

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TRAINING PLAN

1. Introduction to the LOTO procedure

2. Regulations and legal requirements

3. Identification and marking of machines or devices

4. Types and identification of energy sources

5. Proper shutdown and blocking of energy sources

6. Safe removal of blockages and markings after completion of work

7. development of emergency procedures and schemes

8. practical workshops

9. creation of LOTO forms and standards

10. Development of marking standards

11. Construction of an emergency response scheme

What is Lock-Out Tag-Out (LOTO)?

Lock-Out Tag-Out (LOTO) is a safety procedure used to protect workers from the unexpected start-up of machinery or the release of hazardous energy when servicing, maintaining or repairing machinery and equipment. It involves disconnecting energy sources, locking equipment in a safe position and displaying signs indicating the work being carried out. The aim of LOTO is to minimise the risk of serious accidents and injuries by ensuring that machinery and equipment is completely isolated from energy before any work begins. A properly implemented LOTO system is the basis for safe working practices in any manufacturing facility.

LOTO training is an investment in the safety and operational efficiency of your business. Participants will gain the knowledge and practical skills necessary to implement and apply LOTO procedures, which translates into:

    • Enhancing safety: Reducing the risk of serious accidents and injuries associated with uncontrolled start-up of machinery.
    • Improving performance: Reduced downtime through efficient and safe maintenance and repair work.
    • Compliance: Meeting legal requirements for occupational safety.
    • Raising awareness: Increase workers' awareness of hazardous energy risks and how to avoid them.

On completion of the training, participants will be able to:

  • Implement standards and best practices for the supervision of machinery and equipment.
  • Prepare machinery and equipment prior to maintenance or repair work in accordance with LOTO procedures.
  • Properly switch off and lock out energy sources.
  • Select and implement appropriate LOTO equipment.
  • Create and implement plant-specific LOTO procedures.

The training is aimed at:

  • Managers (production managers, foremen, leaders).
  • Maintenance workers (mechanics, automatics, electricians).
  • Health and safety professionals who want to improve their competence in occupational safety.
  1. Introduction to the LOTO procedure - discussion of the basic principles and objectives of using LOTO procedures, impact on accident prevention and hazard reduction, consequences of using less advanced solutions.
  2. Regulations and legal requirements - An overview of the regulations and legal aspects of LOTO, an overview of the applicable national and international regulations, the obligations of the employer and employees with regard to health and safety at work, interpretation of key labour laws and health and safety rules.
  3. Identification and marking of machinery - How to correctly identify machines, equipment and their components according to LOTO principles, examples of correct labelling of machines and installations, analysis of concrete examples (case studies).
  4. Types and identification of energy sources - identification, classification and characterisation of energy sources, recognition of different types of energy (electrical, hydraulic, pneumatic, mechanical, thermal and chemical), classification of energy sources in terms of risk, characterisation of energy sources and their operation and possible risks.
  5. Correct switching off and locking of energy sources - Practical approach and risk assessment, step-by-step procedures for shutting down and locking up machinery and equipment, locking tools and devices and their types and use, risk assessment when performing a LOTO procedure.
  6. Safe removal of blockages and signage - Procedures to follow after service or maintenance work, steps to follow, rules for restarting machines, avoiding errors when clearing blockages.
  7. Creation of emergency procedures and schemes - effective management of emergency situations, development of schemes to deal with abnormal or crisis situations, exercises using examples of potential emergency scenarios, the role of leaders and safety teams in emergency management.
  8. Practical workshops - activities on selected machines or production lines, practical activities on selected machines or production lines, demonstration of the correct application of the LOTO procedure in practice, solution of problems encountered during the workshop.
  9. Creation of LOTO forms and standards - clear documentation to support worker safety, designing clear documentation to support workplace safety, examples of well-designed forms and standards, discussion of the role of documentation in ensuring compliance with legal requirements.
  10. Development of labelling standards - Clear and consistent communication of risks and rules of conduct, creation of consistent and clear signage on and around machinery, choice of colours, symbols and text in line with safety standards, practical guidance on the layout of signage.
  11. Construction of an emergency response scheme - Emergency risk management, risk analysis and development of effective emergency response procedures, scenarios for dealing with different types of accidents and disruptions, coordination of teams in emergency situations.

Is LOTO training compulsory? The obligation to train employees on LOTO depends on the specific nature of the plant and the type of work being carried out and is based on health and safety regulations.

Does the lock-out tag-out training include practical exercises? Yes, the training includes workshop elements where participants have the opportunity to practice LOTO procedures on a selected machine or production line.

How long does a LOTO workshop last? The training lasts 1 day and combines theory with practical workshops.

What is the level of sophistication of the lock-out tag-out workshop? The training is designed for people at an intermediate level of knowledge of occupational safety.

Who provides the safety procedures system training? The workshop is led by Ireneusz Ochman, an expert with many years of experience in the field of occupational safety and the implementation of LOTO procedures.

Will I receive a certificate after the training? Yes, upon completion of the training, participants will receive a certificate confirming the knowledge and skills they have acquired.

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Ask us for an offer and possible dates
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